Kei te piki haere te whakamahi a ngā whare whakarewa i te aunoatanga tukanga e whakahaerehia ana e ngā raraunga hei whakatutuki i ngā whāinga roa o te kounga teitei ake, te iti o te para, te wā mahi mōrahi me te iti o ngā utu. He mea nui te tukutahitanga mamati kua whakauruhia katoatia o ngā tukanga ringihanga me te whakakoi (te whakarewanga maeneene) mō ngā whare whakarewa e anga atu ana ki ngā wero o te whakaputanga tika-i-te-wā, te whakaiti i ngā wā huringa me ngā huringa tauira auau ake. Mā ngā pūnaha whakakoi me te whakarewanga aunoa e hono pai ana tetahi ki tetahi, ka tere ake te tukanga whakarewanga, ā, ka hangaia ngā wāhanga kounga teitei ake i te auau. Kei roto i te tukanga ringihanga aunoa te aroturuki i te pāmahana ringihanga, me te whāngai i ngā rauemi werohanga me te tirotiro i ia pokepokea ai. Ka whakapai ake tēnei i te kounga o ia whakarewanga, ā, ka whakaiti i te tere para. Ka whakaitihia hoki e tēnei aunoatanga whānui te hiahia mō ngā kaiwhakahaere he maha ngā tau o te wheako motuhake. Ka haumaru ake hoki ngā mahi nā te mea he iti ake ngā kaimahi e whai wāhi ana. Ehara tēnei tirohanga i te tirohanga mō te heke mai; Kei te tupu tēnei i nāianei. Kua whanake haere ngā taputapu pēnei i te aunoatanga o te whare whakarewa me te karetao, te kohikohi raraunga me te tātari i roto i ngā tekau tau, engari kua tere ake te ahunga whakamua i ngā wā tata nei me te whanaketanga o te rorohiko mahi-teitei utu nui me ngā pūoko whatunga Ahumahi 4.0 matatau me ngā pūnaha whakahaere hototahi. Nā ngā otinga me ngā hoa mahi inaianei ka taea e ngā whare hanga whakarewa te waihanga i tētahi hanganga pakari, atamai hoki hei tautoko i ngā kaupapa nui ake, me te whakakotahi i ngā tukanga iti motuhake maha i mua hei whakarite i ā rātou mahi. Mā te penapena me te tātari i ngā raraunga tukanga i kohia e ēnei pūnaha aunoa, whakauru hoki ka huaki te kuaha ki tētahi huringa pai o te whakapai tonu e peia ana e ngā raraunga. Ka taea e ngā whare hanga whakarewa te kohikohi me te tātari i ngā tawhā tukanga mā te tirotiro i ngā raraunga o mua kia kitea ai ngā hononga i waenga i a rātou me ngā hua tukanga. Kātahi ka whakaratohia e te tukanga aunoa he taiao mārama e taea ai te whakamātautau me te tere i ngā whakapainga kua tautuhia e te tātari, te whakamana, me te whakatinana i ngā wā e taea ai.
Ngā Wero Whakarewa Kore-Maeneene Nā te ia o te whakaputanga tika-i-te-wā, he maha ngā wā me whakawhiti tauira ngā kaihoko e whakamahi ana i ngā raina whakarewa DISAMATIC® i waenga i ngā puranga iti. Mā te whakamahi i ngā taputapu pēnei i te Automatic Powder Changer (APC) me te Quick Powder Changer (QPC) rānei mai i te DISA, ka taea te whakarerekē i ngā tauira i roto i te meneti kotahi noa iho. I te mea ka puta ngā huringa tauira tere-teitei, ka neke te aukati i roto i te tukanga ki te ringihanga—te wā e hiahiatia ana hei neke ā-ringa i te tundish ki te ringihanga i muri i te huringa tauira. Ko te whakarewa kore-maeneene te huarahi pai ki te whakapai ake i tēnei taahiraa o te tukanga whakarewa. Ahakoa he maha ngā wā kua aunoa te whakarewa, me whakauru pai ngā pūnaha whakahaere o te raina whakarewa me ngā taputapu whakakī kia mahi tahi ai i roto i ngā āhuatanga mahi katoa. Hei whakatutuki i tēnei me te pono, me mōhio te wae ringihanga ki te wāhi haumaru hei ringihanga i te pokepokea e whai ake nei, ā, ki te tika, me whakatika te tūranga o te wae whakakī. Ehara i te mea uaua te whakatutuki i te whakakī aunoa whai hua i roto i te tukanga whakaputa pumau o te pokepokea kotahi. I ia wā ka hangaia he pokepokea hou, ka neke te pou pokepokea i te tawhiti kotahi (te matotoru o te pokepokea). Mā tēnei, ka taea e te wāhanga whakakī te noho tonu i te tūranga kotahi, kia rite ai ki te whakakī i te pokepokea kau e whai ake nei i muri i te whakamutua o te raina whakaputa. He iti noa ngā whakarerekētanga ki te tūranga ringihanga e hiahiatia ana hei utu mō ngā huringa o te matotoru o te pokepokea i puta mai i ngā huringa o te kaha pēhi onepū. Kua whakaitihia ake te hiahia mō ēnei whakarerekētanga pai i ngā wā tata nei nā ngā āhuatanga raina ringihanga hou e āhei ai ngā tūranga ringihanga kia noho rite tonu i te wā whakaputanga rite tonu. I muri i ia ringihanga, ka neke anō te raina ringihanga i te kotahi whiu, ka whakanoho i te pokepokea kau e whai ake nei ki te wāhi hei tīmata i te ringihanga e whai ake nei. I a tēnei e tupu ana, ka taea te whakakī anō i te taputapu whakakī. Ina huri te tauira, ka rerekē pea te matotoru o te pokepokea, e hiahia ana kia mahi aunoa. Kāore i rite ki te tukanga pouaka onepū whakapae, e pumau ana te teitei o te pouaka onepū, ka taea e te tukanga DISAMATIC® poutū te whakarerekē i te matotoru o te pokepokea ki te matotoru tika e hiahiatia ana mō ia huinga tauira hei pupuri i te ōwehenga onepū ki te rino pumau, me te whakaaro hoki ki te teitei o te tauira. He painga nui tēnei ki te whakarite i te kounga maka pai me te whakamahinga rauemi, engari ko ngā matotoru pokepokea rerekē ka uaua ake te whakahaere maka aunoa. I muri i te whakarerekētanga tauira, ka tīmata te mīhini DISAMATIC® ki te whakaputa i te puranga pokepoke e whai ake nei o te matotoru kotahi, engari ka whakakī tonu te mīhini whakakī i te rārangi i ngā pokepoke o te tauira o mua, he rerekē pea te matotoru o te pokepoke. Hei ārai i tēnei, me mahi pai te raina pokepoke me te tipu whakakī hei pūnaha kotahi e tukutahi ana, e whakaputa ana i ngā pokepoke o te matotoru kotahi, ā, me te riringi haumaru i tētahi atu. Te ringihia maeneene i muri i te whakarerekētanga tauira. I muri i te whakarerekētanga tauira, ka noho tonu te matotoru o te pokepoke e toe ana i waenga i ngā mīhini pokepoke. Ka noho tonu te wae ringihia i hangaia mai i te tauira o mua, engari nā te mea he matotoru ake, he angiangi ake rānei te pokepoke hou e puta mai ana i te mīhini pokepoke, ka taea e te aho katoa te neke whakamua i ngā tawhiti rerekē i ia huringa - ki te matotoru o te āhua hou. Ko te tikanga o tēnei, me ia whiunga o te mīhini pokepoke, me whakarerekē e te pūnaha maka maeneene te tūranga maka hei whakarite mō te maka e whai ake nei. I muri i te ringihia o te puranga pokepoke o mua, ka pumau anō te matotoru o te pokepoke, ā, ka tīmata anō te whakaputa pumau. Hei tauira, mēnā he 150mm te matotoru o te pokepokea hou, kaua ki te pokepokea 200mm te matotoru i ringihia tonutia i mua, me neke te taputapu ringihanga 50mm ki muri ki te mīhini ringihanga i ia whiunga o te mīhini ringihanga kia tika ai te tūranga ringihanga. Kia taea ai e te tipu ringihanga te whakarite ki te ringihanga ina mutu te neke o te pou pokepokea, me mōhio te kaiwhakahaere tipu whakakī ki te pokepokea ka ringihangahia, ā, ko tēhea te wā me te wāhi ka tae atu ki te wāhi ringihanga. Mā te whakamahi i tētahi tauira hou e whakaputa ana i ngā pokepokea matotoru i te wā e maka ana i ngā pokepokea angiangi, me taea e te pūnaha te whakarewa i ngā pokepokea e rua i roto i te huringa kotahi. Hei tauira, i te wā e hanga ana i tētahi pokepokea 400mm te whānui, me te ringihanga i tētahi pokepokea 200mm te whānui, me 200mm te tawhiti o te taputapu ringihanga mai i te mīhini ringihanga mō ia pokepokea i hangaia. I tētahi wā, ka panaia e te whiunga 400mm ngā pokepokea 200mm kāore anō kia whakakīia i waho o te wāhi ringihanga pea. I tēnei wā, me tatari te mīhini ringihanga kia mutu rā anō te ringihanga a te taputapu whakakī i ngā pokepokea 200mm e rua i mua i te neke atu ki te whiunga e whai ake nei. Mēnā rānei, i te wā e hanga ana i ngā pokepoke angiangi, me āhei te kai ringi ki te peke i te ringihanga katoa i roto i te huringa, me te ringihanga tonu i ngā pokepoke matotoru. Hei tauira, i te wā e hanga ana i tētahi pokepoke 200mm te whānui me te ringihanga i tētahi pokepoke 400mm te whānui, ko te whakatakoto i tētahi pokepoke hou 400mm te whānui ki te wāhi ringihanga ko te tikanga me hanga kia rua ngā pokepoke 200mm te whānui. Ko te aroturuki, te tatau me te whakawhiti raraunga e hiahiatia ana mō tētahi pūnaha ringihanga me te ringihanga whakauru hei whakarato i te ringihanga aunoa kore raruraru, e ai ki te whakaahuatanga i runga ake nei, kua puta he wero mō te maha o ngā kaiwhakarato taputapu i mua. Engari nā ngā mīhini hou, ngā pūnaha matihiko me ngā mahi pai, ka taea te ringihanga maeneene (ā, kua oti) te whakatutuki tere me te iti o te whakatūnga. Ko te whakaritenga matua ko tētahi momo "pūkete" o te tukanga, e whakarato ana i ngā mōhiohio mō te wāhi o ia puka i te wā tūturu. Ka tutuki i te pūnaha Monitizer®|CIM (Computer Integrated Module) a DISA tēnei whāinga mā te tuhi i ia pokepoke i hangaia me te aroturuki i tana nekehanga i roto i te raina whakaputa. Hei taima tukanga, ka whakaputahia he raupapa o ngā awa raraunga kua tohua ki te wā e tatau ana i te tūranga o ia pokepoke me tōna pūwero i runga i te raina whakaputa i ia hēkona. Mena e tika ana, ka whakawhitiwhiti raraunga i te wā tūturu me te pūnaha whakahaere tipu whakakī me ētahi atu pūnaha kia tutuki ai te tukutahitanga tika. Ka tangohia e te pūnaha DISA ngā raraunga nui mō ia pokepokea ai mai i te pātengi raraunga CIM, pērā i te matotoru o te pokepokea ai, me te mea ka taea/kāore e taea te riringi, ka tukuna atu ki te pūnaha whakahaere tipu whakakī. Mā te whakamahi i ēnei raraunga tika (i hangaia i muri i te whakaputanga o te pokepokea ai), ka taea e te ringihanga te neke i te huihuinga ringihanga ki te tūranga tika i mua i te taenga mai o te pokepokea ai, kātahi ka tīmata te whakatuwhera i te tokotoko aukati i te mea kei te neke tonu te pokepokea ai. Ka tae mai te pokepokea ai i te wā tika hei whiwhi i te rino mai i te tipu ringihanga. He mea nui tēnei wā pai, arā, ka tae tika te rewa ki te kapu ringihanga. Ko te wā ringihanga he arai hua noa, ā, mā te wā tika i te tīmatanga o te ringihanga, ka taea te whakaiti i ngā wā huringa mā te maha o ngā hauwhā o te hēkona. Ka whakawhitihia hoki e te pūnaha ringihanga DISA ngā raraunga e tika ana mai i te mīhini ringihanga, pērā i te rahi o te pokepokea ai o nāianei me te pēhanga werohanga, me ngā raraunga tukanga whānui pērā i te kaha ki te kōpeke onepū, ki te Monitizer®|CIM. Hei tāpiritanga, ka whiwhi, ka penapena hoki a Monitizer®|CIM i ngā tawhā kounga nui mō ia pokepokea ai mai i te tipu whakakī, pērā i te pāmahana ringihanga, te wā ringihanga, me te angitu o ngā tukanga ringihanga me te werohanga. Mā tēnei ka taea te tohu i ngā āhua takitahi he kino, ka wehea hoki i mua i te whakaranu ki te pūnaha rūrū. Haunga te whakahaere aunoa i ngā mīhini ringihanga, ngā raina ringihanga me te whakarewanga, ka whakaratohia e Monitizer®|CIM he anga e tutuki ana ki te Ahumahi 4.0 mō te hoko, te rokiroki, te pūrongo me te tātari. Ka taea e ngā kaiwhakahaere wheketere te tiro i ngā pūrongo taipitopito me te keri hohonu ki ngā raraunga hei aroturuki i ngā take kounga me te akiaki i ngā whakapainga pea. Te Wheako Maka Māmā a Ortrander Ko Ortrander Eisenhütte he wheketere whānau i Tiamana e tohunga ana ki te hanga whakarewa rino kounga teitei, rahinga waenga mō ngā wāhanga motuka, ngā oumu rakau taumaha me ngā hanganga, me ngā wāhanga mīhini whānui. Ka hangaia e te wheketere te rino hina, te rino ngāwari me te rino karāti kua whakakīia, ā, ka hangaia e ia te 27,000 tana o ngā whakarewa kounga teitei ia tau, e rua ngā huringa e mahi ana i ngā rā e rima i te wiki. E whakahaere ana a Ortrander i ngā oumu rewa whakapūmau e whā, e 6-tāne te taumaha, me ngā raina hanga DISA e toru, e whakaputa ana i te tata ki te 100 tāne o ngā whakarewanga ia rā. Kei roto i tēnei ko ngā oma whakaputa poto o te kotahi hāora, i ētahi wā he iti iho mō ngā kiritaki nui, nō reira me whakarerekē pinepine te tauira. Hei whakapai ake i te kounga me te whai huatanga, kua whakangaohia e te Tumu Whakarae, a Bernd H. Williams-Book, he nui ngā rauemi ki te whakatinana i te aunoatanga me te tātari. Ko te taahiraa tuatahi ko te whakahaere aunoa i te tukanga rewa rino me te inenga, te whakapai ake i ngā oumu whakarewa e toru o nāianei mā te whakamahi i te pūnaha pourTECH hou, tae atu ki te hangarau taiaho 3D, te whakatipu me te whakahaere pāmahana. Ko ngā oumu, ngā raina hanga me te whakarewanga kua whakahaeretia mamatihia, ā, kua tukutahitia, e mahi ana tata katoa aunoa. Ina huri te mīhini hanga i te tauira, ka uiui te kaiwhakahaere ringihia pourTECH ki te pūnaha DISA Monitizer®|CIM mō ngā rahinga pokepokea hou. I runga i ngā raraunga DISA, ka tatau te kaiwhakahaere ringihia ki hea te wāhi hei whakanoho i te pūnga ringihia mō ia ringihanga. E mōhio ana ia ki te wā e tae mai ai te pokepokea hou tuatahi ki te tipu whakakī, ā, ka huri aunoa ki te raupapa ringihanga hou. Ki te tae te jig ki te mutunga o tana whiu i tētahi wā, ka mutu te mīhini DISAMATIC®, ā, ka hoki aunoa te jig. Ina tangohia te pokepokea hou tuatahi mai i te mīhini, ka whakatūpatohia te kaiwhakahaere kia taea ai e ia te tirotiro ā-kanohi kei te tika tōna tūranga. Ngā painga o te maka korekore Ka taea e ngā tukanga maka ā-ringa tuku iho, ngā pūnaha aunoa rānei he iti ake te uaua te hua o te ngaronga o te wā whakaputa i te wā o ngā huringa tauira, he mea e kore e taea te karo ahakoa he tere te hurihanga pokepokea i runga i te mīhini maka. He puhoi ake te tautuhi anō i te mīhini ringihanga me ngā pokepokea ringihia, he nui ake ngā kaiwhakahaere e hiahiatia ana, ā, he ngāwari ki ngā hapa pēnei i te mura. I kitea e Ortrander i te wā e whakakī ana i te pounamu mā te ringa, ka ngenge āna kaimahi, ka ngaro te aro, ka hē, pēnei i te mangere. Mā te whakaurunga korekore o te hanga me te ringihanga ka taea ai ngā tukanga tere ake, pumau ake, me te kounga teitei ake, me te whakaiti i te para me te wā kore mahi. Ki a Ortrander, ka whakakorea e te whakakī aunoa ngā meneti e toru i hiahiatia i mua hei whakatika i te tūranga o te waeine whakakī i te wā o ngā huringa tauira. I mua ko te 4.5 meneti te roa o te tukanga tahuri katoa, e ai ki a Mr. Williams-Book. I raro iho i te rua meneti i tēnei rā. Mā te whakawhiti i waenga i te 8 me te 12 tauira mō ia huringa, e 30 meneti te roa o te wā e pau ana i ngā kaimahi Ortrander mō ia huringa, he haurua te nui atu i tērā o mua. Ka whakarei ake te kounga mā te pumau me te kaha ki te arotau tonu i ngā tukanga. I whakaitihia e Ortrander te para mā te 20% pea mā te whakauru i te whakarewanga korekore. Haunga te whakaiti i te wā kore mahi ina whakawhiti tauira, e rua noa iho ngā tāngata e hiahiatia ana mō te raina whakarewa me te ringihanga katoa, kaua ki ngā tāngata e toru o mua. I ētahi huringa, e toru ngā tāngata ka taea te whakahaere i ngā raina whakaputa katoa e rua. Ko te aroturuki te nuinga o ngā mahi a ēnei kaimahi: haunga te whiriwhiri i te tauira e whai ake nei, te whakahaere i ngā ranunga onepu me te kawe i te rewa, he iti noa ā rātou mahi ā-ringa. Ko tētahi atu painga ko te whakaiti i te hiahia mō ngā kaimahi mātau, he uaua ki te kimi. Ahakoa me whai whakangungu kaiwhakahaere aunoa, ka whakaratohia e ia ki te tangata ngā mōhiohio tukanga nui e hiahiatia ana e rātou hei whakatau pai. I te heke mai, ka taea e ngā mīhini te whakatau i ngā whakataunga katoa. Ngā hua raraunga mai i te whakarewanga korekore I te ngana ki te whakapai ake i tētahi tukanga, he maha ngā wā ka kī ngā whare hanga whakarewa, "Ka mahi mātou i te mea kotahi i te ara kotahi, engari he rerekē ngā hua." Nō reira ka maka e rātou i te pāmahana me te taumata kotahi mō te 10 hēkona, engari he pai ētahi makanga, he kino ētahi. Mā te tāpiri i ngā pūoko aunoa, te kohikohi raraunga kua tohua ki te wā mō ia tawhā tukanga, me te aroturuki i ngā hua, ka hangaia e tētahi pūnaha whakarewanga korekore he mekameka o ngā raraunga tukanga e pā ana, kia māmā ake ai te tautuhi i ngā take pūtake ina tīmata te heke o te kounga. Hei tauira, mēnā ka puta he whakaurunga ohorere ki roto i tētahi puranga kōpae parai, ka taea e ngā kaiwhakahaere te tirotiro wawe kei roto ngā tawhā i ngā rohe e whakaaetia ana. Nā te mea ka mahi tahi ngā kaiwhakahaere mō te mīhini whakarewa, te tipu whakarewa me ētahi atu mahi pēnei i ngā oumu me ngā mīhini whakaranu onepu, ka taea te tātari i ngā raraunga ka whakaputaina e rātou hei tautuhi i ngā whanaungatanga puta noa i te tukanga, mai i ngā āhuatanga onepu ki te kounga mata whakamutunga o te whakarewanga. Ko tētahi tauira pea ko te pānga o te taumata ringihia me te pāmahana ki te whakakī pokepokea ai mō ia tauira takitahi. Ka whakatakotohia hoki e te pātengi raraunga hua te turanga mō te whakamahinga ā muri ake nei o ngā tikanga tātari aunoa pēnei i te ako mīhini me te mātauranga horihori (AI) hei arotau i ngā tukanga. Ka kohia e Ortrander ngā raraunga tukanga i te wā tūturu mā roto i ngā atanga mīhini, ngā inenga pūoko me ngā tauira whakamātautau. Mō ia whakarewanga pokepokea ai, tata ki te kotahi mano ngā tawhā ka kohia. I mua, i tuhia noa e ia te wā e hiahiatia ana mō ia ringihanga, engari ināianei kua mōhio ia ki te taumata o te pūwero ringihanga i ia hēkona, e āhei ai ngā kaimahi mātau ki te tirotiro i te pānga o tēnei tawhā ki ētahi atu tohu, tae atu ki te kounga whakamutunga o te whakarewanga. Kei te ringihia te wai mai i te pūwero ringihanga i te wā e whakakīia ana te pokepokea ai, kei te whakakīia rānei te pūwero ringihanga ki te taumata tata tonu i te wā e whakakīia ana? E toru ki te rima miriona pokepokea ai e Ortrander i ia tau, ā, kua kohia e ia he nui ngā raraunga. Ka rongoa hoki e Ortrander ngā whakaahua maha o ia ringihanga ki roto i te pātengi raraunga pourTECH mēnā he take kounga. Ko te kimi huarahi hei arotake aunoa i ēnei whakaahua he whāinga ā muri ake nei. Whakamutunga. Ko te hanga me te ringihanga aunoa i te wā kotahi ka hua ake he tere ake ngā tukanga, he kounga pumau ake, he iti ake te para. Mā te whakarewanga maeneene me te huri tauira aunoa, ka mahi motuhake te raina whakaputa, he iti noa te kaha ā-ringa e hiahiatia ana. Nā te mea he mahi tirotiro te kaiwhakahaere, he iti ake ngā kaimahi e hiahiatia ana. Kei te whakamahia inaianei te whakarewanga maeneene i roto i te maha o ngā wāhi huri noa i te ao, ā, ka taea te whakamahi ki ngā whare hanga hou katoa. Ka hiahiatia he otinga rerekē mō ia whare whakarewa e hāngai ana ki ōna hiahia, engari kua tino whakamātauhia te hangarau hei whakatinana i tēnei, e wātea ana i tēnei wā mai i DISA me tana hoa pour-tech AB, ā, kāore e nui te mahi e hiahiatia ana. Ka taea te mahi ritenga. Kei te wāhanga whakamātautau tonu te whakamahinga nui ake o te mātauranga horihori me te aunoatanga atamai i roto i ngā whare whakarewa, engari i te mea ka kohia e ngā whare whakarewa me ngā OEM he nui ake ngā raraunga me ngā wheako tāpiri i roto i ngā tau e rua ki te toru e whai ake nei, ka tere ake te whakawhiti ki te aunoatanga. He kōwhiringa tēnei otinga i tēnei wā, heoi, i te mea ko te mātauranga raraunga te huarahi pai ki te arotau i ngā tukanga me te whakapai ake i te hua, kei te noho te aunoatanga nui ake me te kohikohi raraunga hei mahi paerewa kaua ki te kaupapa whakamātautau. I mua, ko ngā rawa nui rawa atu o te whare whakarewa ko tana tauira me te wheako o āna kaimahi. Ināianei kua whakakotahihia te whakarewatanga korekore me te aunoatanga nui ake me ngā pūnaha Ahumahi 4.0, kei te tere haere te raraunga hei pou tuatoru o te angitu o te whare whakarewa.
—Ngā mihi nui ki a pour-tech rāua ko Ortrander Eisenhütte mō ā rāua kōrero i te wā i whakaritea ai tēnei tuhinga.
Āe, e hiahia ana ahau ki te whiwhi i te pānui Foundry-Planet ia rua wiki me ngā purongo hou katoa, ngā whakamātautau me ngā pūrongo mō ngā hua me ngā rauemi. Tāpiri atu ki ngā pānui motuhake – me te whakakorenga kore utu i ngā wā katoa.
Wā tuku: Oketopa-05-2023